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WELDING AND METAL FABRICATION- VSS204

Duration (approx) 100 hours
Qualification Statement of Attainment

Metal fabrication involves converting raw metals into different shapes for use in the assembly process. Fabrication of metals is an essential process in industries such as construction and manufacturing. Fabrication techniques are employed to turn raw materials into processed metal structures and these structures are used in building machines, buildings, and bridges.

Where is Metal Fabrication and in particular Welding used?
The list is extensive - from tools and equipment to art and construction. Metal is formed and shaped in different ways to form all sorts of things we use in our day to day living. Consider:

  • Aircraft construction
  • Automobile and truck construction
  • Bridges
  • Buildings
  • Cutting tools
  • Dies
  • Earth moving equipment/cranes
  • Furniture
  • Jewellery making
  • Art/Sculpture
  • Machine tools
  • Pipes
  • Pressure vessels/tanks
  • Railways and locomotives
  • Ships
  • Storage tanks

Aims

  • Explain the scope of metal fabrication and welding in building structures from raw metals
  • Distinguish different types of welding techniques
  • Explain the range of joint types that are used and the colours that occur in welds
  • Explain different types of welding equipment in detail
  • Determine health and safety provisions and practices to be followed when working with metal
  • Explain how to choose and prepare metals for welding processes
  • Explain different welding techniques and positions
  • Explain how to weld different types of joints and how to use different welding processes
  • Explain different types of defects and techniques for inspection and repair of welds
  • Explain a range of other metal fabrication techniques

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There are 10 lessons in this course:

Lesson 1: Scope and Nature of Metal Fabrication

  • Metal fabrication techniques
  • Welding
  • Occupational opportunities in welding

Lesson 2: Types of Welding

  • Fusion welding
  • Solid-state welding
  • Dissimilar welding

Lesson 3: Welding Joint Design and Colours

  • Types of joints
  • Types of welds
  • Other ways of describing welds
  • Symbols
  • Colours of welds

Lesson 4: Welding Equipment

  • Welding current
  • Operating voltage
  • Types of welding power sources
  • Welding machines by design
  • Welding machines by welding type
  • Welder & welding accessories
  • Electrodes

Lesson 5: Workplace Health and Safety 

  • Best practices in different types of welding
  • Potential hazards
  • Workwear
  • Fire protection
  • Electrical safety
  • Welding in hazardous environments

Lesson 6: Selecting & Preparing Metals

  • Selecting metals
  • Prepare the Metal for Welding
  • Cutting Methods
  • Guidelines for machine Cutting Metal Safely

Lesson 7: Welding Techniques

  • Welding bead
  • Push/pull
  • Work angle
  • Travel angle
  • Welding speed
  • Welding positions

Lesson 8: How to Weld

  • Joint preparation
  • Some common arc welding processes
  • Stick welding
  • MIG welding
  • TIG welding
  • General tips when arc welding

Lesson 9: Weld Defects & Repairs

  • Types of weld defects
  • Maintenance inspections & testing
  • Repairing welds
  • Welding procedure specification

Lesson 10: Other Metal Fabrication Techniques

  • Properties of materials
  • Choosing raw materials
  • Metals
  • Fabrication processes
  • Shaping metals
  • Assembling metals
 
Courses can be started anytime from anywhere in the world!

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Meet some of our academics

Lachlan AllanBA (Hons) Business Administration, BEng (Hons) Electrical & Electronic Engineering. Lachlan has experience of the hospitality, banking and utilities sectors in managerial positions in the UK. Following a career change after moving to Australia, he is also experienced in the medical engineering field where he was an engineer responsible for devices at hospital sites and laboratories.
Rajy Xavier M. Eng., M. Ed.An Electrical Engineer with 12 years of experience in Engineering and Education. After completing masters in Telecommunication Engineering, she worked as an Assistant Professor in Electrical Engineering for 5 years. Then she has completed her masters in education with double major from Queensland University of Technology.
Jacinda ColeJacinda has expertise in psychology and horticulture. She holds a BSc (hons) in Psychology and a Masters in Psychology (Clinical) and also trained in psychoanalytic psychotherapy at the London Centre for Psychotherapy. In horticulture she has a Certificate in Garden Design and ran her own landscaping and garden design business for a number of years. Jacinda also has many years experience in course development and educational writing.


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